ERP for pump manufacturers in Coimbatore, built on one connected Zoho platform
From the model-wise BOM of an impeller, diffuser, shaft, casing and motor, to the duty-point curve and IS 8034 hydrostatic test, to the 17-field nameplate and the dual-date warranty that follows the pump to the field, Elite Tech Corporation runs your whole plant on configured Zoho plus custom AWS. Built for submersible, monoblock, openwell and jet pump makers across SIDCO Kurichi, Peelamedu and Ganapathy.
One platform, built on the tools pump manufacturers already trust, Zoho Advanced Partner + custom development on AWS
One ERP for the
Pump City of India
Coimbatore is the Pump City of India, a cluster of roughly 600 pump-manufacturing units and about 400 ancillaries that supplies over 40 percent of the country's pump and motor requirement. Elite Tech configures Zoho for the way these makers actually build.
The modules that run a pump plant
Every module a pump manufacturer needs, model-wise multi-level BOM and a variant configurator, IS 8034 duty-point and hydrostatic testing, the 17-field nameplate, dual-date warranty, dealer schemes and after-sales spares, modelled into the platform from day one.
Model-wise BOM and Configuration
Build a proper multi-level BOM for every model, from the impeller, diffuser, volute casing, shaft, sleeve, wear ring and mechanical seal up to the bowl assembly and integral motor. A variant configurator carries HP series, number of stages, phase, voltage band and head class as attributes instead of exploding your item master into hundreds of near-duplicate parts. Every winding variant links back to copper wire gauge, turns and insulation class so MRP orders the right quantity.
Model BOM & variantsR&D versus Regular Production
Keep prototype and type-test builds separate from series production. A new hydraulic design gets its own prototype BOM, field-trial routing and standard cost, and only crosses into regular production through a controlled Engineering Change Note with an effective-from date. Your where-used enquiry then shows exactly which live models a revised impeller or diffuser touches, so a design tweak never silently breaks a running line.
R&D vs production ECNDuty-Point and IS 8034 Test Records
Every finished pump carries a nominal duty point of head and discharge from its BOM and routing. The performance test bench records actuals, the system computes deviation against the IS 8034 tolerance of plus or minus 4 percent on head and plus or minus 7 percent on discharge, and drives a clean pass or rework decision. The head-flow curve and efficiency reading are stored per serial as an electronic test certificate ready for BIS audit and customer dossiers.
Duty-point & IS 8034Per-Unit Hydrostatic Test Gate
Pressure-boundary parts get the mandatory hydrostatic test at 1.5 times maximum discharge pressure held for a minimum of 2 minutes. The system captures serial number, tested pressure, held duration, tester ID and timestamp, and blocks the serial from moving to nameplate and packing unless a pass is recorded. No paper register, no re-typing, no unit slipping through untested.
Hydrostatic test gate17-Field Nameplate and Serial Genealogy
The IS 8034 nameplate needs 17 fields, and six of them, including serial number, head and discharge at duty, overall efficiency, rated rpm and maximum current, are tested actuals, not catalogue values. The nameplate print job pulls every field from a per-serial record that joins routing to test data, so what is riveted on the pump matches what was measured on the bench, and the same serial threads through dispatch, warranty and spares.
17-field nameplateSerial and Dual-Date Warranty Engine
Warranty is not the invoice date. IS 8034 warranty runs 15 months from despatch or 12 months from commissioning, whichever is earlier. The engine captures both dates, applies despatch plus 15 months when a commissioning date has not arrived within the window, and fires expiry alerts to the dealer. That ends the warranty disputes that a generic ERP creates by starting the clock at billing.
Dual-date warrantyAMC, Overhaul and Spares
Model at least five service lines, installation and commissioning supervision, Annual Maintenance Contracts, overhauling, training, and replacement or refurbishment, each with its own pricing rule. Every despatched pump keeps an as-shipped BOM stored per serial, so an authorised service centre in Coimbatore or upcountry can order the exact impeller, seal or bearing 5 to 15 years later, even after several ECN revisions have changed the current model.
AMC & sparesDealer Stock, BEE Star and BIS ISI Compliance
Run dealer and distributor hierarchies with turnover discounts and quarterly performance schemes accrued on-system, not in a side Excel, and see secondary sales and stock-cover days by region. Per-model rated and tested efficiency feeds the correct BEE star label for agricultural pumps, and the ISI mark with its CM/L license number is stamped from the same per-serial data that satisfies the Pumps Quality Control Order regime.
Dealer, BEE & ISIERP & CRM software for pump manufacturers, not another pump
Elite Tech Corporation does not build pumps. We implement the ERP and CRM software that runs pump manufacturers, a configured Zoho stack extended with custom apps we build on AWS, so it fits how a Coimbatore pump plant actually works, from model-wise BOM and duty-point testing to the nameplate, dual-date warranty and dealer spares.
- Built for pump makers, submersible, monoblock, openwell, jet and industrial process pumps, plus solar pumpsets for the PM-KUSUM channel.
- Replaces spreadsheets and WhatsApp threads with one login for sales, production, quality and finance.
- Model-wise multi-level BOM and a variant configurator that handles 0.5 HP to 60 HP across single-phase and three-phase without exploding your item master.
- Configured Zoho where it fits, custom AWS where it does not, you own your code and your data.
- IS 8034 duty-point and hydrostatic testing with the 17-field nameplate built into the workflow, not bolted on.
- Dual-date warranty engine that reads IS 8034 correctly, despatch plus 15 months or commissioning plus 12, whichever is earlier.
- GST-native, HSN 8413 mapping, e-invoice with IRN and QR, e-way bill and foundry job-work with ITC-04 returns.
- Dealer stock, BEE star and BIS ISI compliance stamped from the same per-serial data that satisfies the Pumps Quality Control Order.
- GST e-invoice and e-way bill raised inside the system at dispatch, India-native.
- Dealer, warranty and spares tied to the same serial your plant built.
Explore related solutions: Pump Manufacturing ERP Software in Coimbatore, ERP for Domestic & Household Pump Manufacturers, ERP for Pump Production Planning, ERP for Pump Warranty Management, ERP for Pump Spares & Impeller Manufacturers, Zoho Books & GST for Pump Makers. Or talk to our Coimbatore ERP team.
Explore related solutions: Borewell Submersible Pump ERP, Monoblock & Agricultural Pump ERP, Openwell & Jet Pump ERP.
Book your free pump-ERP demo
Tell us about your plant, we'll map the enquiry-to-commissioning journey to your workflow and send a fixed-scope plan.
From dealer enquiry to a commissioned pump
The manufacturing heart and the order-to-field journey, side by side. Click any stage to walk through exactly what happens at that step.
The manufacturing heart
Design, hydraulics and engineering release
Hydraulic design sets the head-discharge curve and NPSH, mechanical design fixes shaft, bearings and seal, motor design fixes winding data and insulation class. Released drawing, released multi-level BOM, routing, standard cost and the applicable IS test plan are pushed into the ERP under revision control.
Stage 1 of 5Curve & NPSH
Head-discharge and NPSH fixed.
Released BOM
Multi-level BOM under revision.
IS test plan
Applicable IS test plan attached.
Planning and MRP
A master production schedule explodes multi-level BOMs down through subcontract stages and long-lead bought-outs like bearings and mechanical seals. Seasonality factors for the agri and monsoon cycle, safety-stock rules and kanban pull for high-runner models keep the line fed without over-ordering copper wire.
Stage 2 of 5MPS explosion
Multi-level BOM exploded to buys.
Seasonality
Agri and monsoon demand factored.
Kanban pull
High-runner models kept fed.
Procurement and foundry job-work
Three-quote RFQ to PO for cast iron, stainless bar, copper wire, bearings and seals, plus foundry job-work challans for castings. Weighbridge-linked GRN reconciles despatched CI weight against received castings, incoming QC captures chemistry and heat number, and ITC-04 job-work returns are tracked inside the one-year window.
Stage 3 of 5Three-quote RFQ
CI, bar, copper wire, bearings, seals.
Foundry job-work
Casting challans, ITC-04 tracked.
Weighbridge GRN
CI weight reconciled, heat number.
Machining, stamping and winding
Casting to CNC turning, VMC and boring for pump body, impeller, diffuser and shaft, with first-piece approval and in-process checks. Motor stamping and core stacking track coil batch to lamination lot, and the winding shop logs turns, gauge and insulation class with IR, HiPot and surge tests before varnish and oven bake.
Stage 4 of 5CNC & VMC
Body, impeller, diffuser, shaft.
Winding shop
Turns, gauge, insulation class logged.
In-process QC
First-piece approval and checks.
Sub-assembly and final assembly
Impeller static and dynamic balancing, shaft-sleeve-bearing build, stator-rotor mating with air-gap set and mechanical seal fitment. Serial number is generated at the start of assembly, torque and gap checks are captured, oil-filled submersibles are filled and rotation-checked before hand-over to test.
Stage 5 of 5Balancing
Impeller static and dynamic balance.
Serial genesis
Lifelong serial number assigned.
Fill & check
Oil-fill and rotation verified.
From order to a commissioned pump
Demand signal and order booking
Dealer orders, OEM private-label orders, government tenders like Jal Jeevan Mission and PM-KUSUM, export enquiries and agri-season forecasts all land in one place. Enquiry to quotation to order, with credit check, variant and accessory selection and a realistic delivery promise, tax classified under HSN 8413.
Step 1 of 4Omni-channel
Dealer, OEM, tender, export enquiries.
Credit & variant
Credit check and configurator.
HSN 8413
Delivery promise, tax classified.
Testing to the IS test plan
Hydrostatic at 1.5 times discharge pressure for 2 minutes, performance at duty point within plus or minus 4 percent head and 7 percent discharge, efficiency against the IS minimum, insulation resistance and HiPot per IS 9283 for the motor. Each result posts to the per-serial e-certificate with a pass, fail or rework route.
Step 2 of 4Hydrostatic
1.5x pressure held for 2 minutes.
Duty point
Within +/-4% head, +/-7% discharge.
e-Certificate
Per-serial pass, fail or rework.
Painting, nameplate and packing
Degrease, phosphate and epoxy or PU coat, then the 17-field nameplate and ISI mark with CM/L number are riveted and stamped from live per-serial data. Packing kits the pump with warranty card, test certificate, user manual and any bundled starter or panel, and applies the serial QR label.
Step 3 of 4Coat & plate
Degrease, phosphate, epoxy or PU.
17-field plate
ISI mark and CM/L stamped live.
Packing kit
Warranty card, manual, QR label.
Dispatch, commissioning and after-sales
GST tax invoice, e-invoice with IRN and QR, e-way bill and LR are raised with stock reserved against the order. In the field, warranty registration starts the dual-date clock, and complaints, AMC visits, van-stock spares and warranty claims flow back with a root-cause code that reaches R&D and Purchase.
Step 4 of 4GST invoice
e-invoice with IRN, e-way, LR.
Warranty clock
Dual-date warranty starts on register.
After-sales
AMC, spares and claims with RCA.
Zoho products, tuned for pump manufacturing
Every Zoho product mapped to a real pump-manufacturing job, from the first dealer enquiry to the last spare part, extended with custom AWS where the shop floor needs it.
Zoho InventorySerial & batch traceability
Serial and batch tracking for finished pumps and components, bin-managed sub-stores for cast iron, copper wire, stampings, bearings and seals, and traceability by heat number, coil number and vendor lot. FIFO and shelf-life control on varnish, oil and rubber items, with ABC classification and safety-stock automation.
The pump-specific engine room
The pump-specific engine room. Custom apps capture the hydrostatic and performance test bench per serial, generate the 17-field nameplate, run the variant configurator across HP, phase and voltage, manage foundry and winding job-work, and hold the dual-date warranty logic, all built by Elite Tech on AWS around your process.
Zoho BooksGST-ready finance
India-native GST accounting with HSN 8413 mapping and the multi-rate handling agricultural pumps need. Tax invoice, e-invoice with IRN and QR, and e-way bill are generated in-system, alongside TDS, TCS, reverse charge on foundry and transport, and job-work challan accounting.
Dealer & channel management
Dealer, distributor and sub-dealer hierarchy, tender and project registration, channel-wise price lists and credit limits, and dealer scheme accrual for turnover discounts and quarterly performance schemes, so incentives are calculated on-system rather than reconciled in Excel at quarter-end.
Production & sales dashboards
Pre-built dashboards for OEE and first-pass yield at the hydraulic and electrical test benches, scrap on castings and stampings, in-warranty failure rate per 1,000 units by model family, days of copper wire stock, vendor OTIF and dealer secondary sales.
Service, AMC & warranty
Complaint ticketing routed to authorised service centres, AMC and comprehensive AMC contracts, field-service scheduling with van-stock spares, and a warranty claim workflow with RMA and failure analysis, so mean time to repair and first-visit resolution become measurable.
Integration & automation
Quiet plumbing between CRM, Inventory, Books, Creator and the test benches, plus GST portal, e-way bill and transporter or courier APIs, so a serial number and its data move automatically instead of being re-keyed between shops and systems.
Shop-floor HR & payroll
A skills matrix for winders, CNC operators and bench testers with grade-linked incentive and output bonus, plus attendance feeding shop-floor cost, so labour on a work order reflects who actually built and tested the pump.
Why Elite Tech Corporation for pump manufacturers
A complete Zoho & AWS partner that builds the custom apps generic ERPs can't, purpose-fitted to how the Coimbatore pump cluster actually sells and builds.
We implement, we do not sell a rigid product
Elite Tech is a Zoho Advanced Partner and AWS Cloud partner. We configure Zoho and build custom apps on AWS around your pump process. We do not push our own boxed ERP, so nothing is forced to fit, and you are never paying for modules a pump plant will never use.
Coimbatore pump-cluster fluency
We speak the language of the cluster, from SIDCO Kurichi and Peelamedu foundry job-work and copper-wire volatility to seasonal agri demand and the dealer-scheme mechanics that decide who wins the retail shelf. The ERP is shaped by how pumps are really made and sold here.
IS 8034, BIS ISI and BEE built into the workflow
Hydrostatic gating, duty-point tolerance, the 17-field nameplate, dual-date warranty, ISI with CM/L number and BEE star labelling are enforced inside the flow, not bolted on as afterthoughts. Compliance becomes a by-product of running the plant, not a separate scramble before an audit.
One serial, end to end
A single structured serial number is the join key across manufacturing, test, dispatch, warranty and spares. From the foundry heat number of its casting to a warranty claim a decade later, one pump stays traceable, which is what BIS audits, project customers and export dossiers all ask for.
You own your code and your data
The custom apps we build on AWS belong to you, and so does your data. You are not locked into a proprietary black box. As your model range, dealer network and export markets grow, the platform grows with you instead of boxing you in.
Pump ERP, your questions answered
The best pump ERP is one built around how a pump plant actually runs, model-wise multi-level BOM and a variant configurator, IS 8034 duty-point and hydrostatic testing, the 17-field nameplate, dual-date warranty, dealer schemes and after-sales spares, rather than a generic accounting system. Elite Tech Corporation delivers exactly that on configured Zoho plus custom AWS, tuned for the Coimbatore cluster.
Yes. The item hierarchy runs Family to Series to Model to Variant to Serial, so borewell submersibles under IS 8034, monoblocks under IS 9079, openwell sets under IS 14220, jet pumps under IS 12225 and self-priming pumps under IS 8418 each carry their own IS test plan, marking and BEE applicability. This hub page links to a focused page for each sub-segment.
The BOM is multi-level and revision-controlled, covering impeller, diffuser, casing, shaft, sleeve, seal, bowl assembly and motor. Instead of exploding the item master into hundreds of near-identical codes, a variant configurator carries HP, number of stages, phase, voltage band and head class as attributes, and reconciles copper-wire consumption against turns and gauge so MRP stays accurate.
Yes. The performance test is checked against plus or minus 4 percent on head and plus or minus 7 percent on discharge at duty point, efficiency against the IS minimum, and the hydrostatic test at 1.5 times maximum discharge pressure for at least 2 minutes. The system blocks a serial from moving forward until a pass is recorded, and stores every result as a per-serial electronic test certificate.
The nameplate print job pulls all 17 IS 8034 fields from a per-serial record. Catalogue values like model, rated voltage and frequency come from the BOM, while serial number, head and discharge at duty, overall efficiency, rated rpm and maximum current come from the test bench, so the riveted plate always matches the measured pump, complete with ISI mark and CM/L license number.
Yes. The warranty engine captures both despatch and commissioning dates and applies 15 months from despatch or 12 months from commissioning, whichever is earlier, exactly as IS 8034 requires. If a commissioning date has not arrived within the window it defaults to despatch plus 15 months, and it fires expiry alerts to dealers, ending the disputes a billing-date warranty causes.
Yes. It is India-native on Zoho Books, with HSN 8413 mapping, GST tax invoice, e-invoice with IRN and QR, and e-way bill generated in-system. Foundry, machining, winding and painting job-work run through subcontract challans with ITC-04 returns and the one-year window, and weighbridge-linked GRN reconciles despatched and received casting weights.
The platform runs on configured Zoho products, CRM, Books, Inventory, Analytics, Creator, Desk and People, plus custom apps Elite Tech builds on AWS for the test benches, nameplate, variant configurator and warranty. Elite Tech is a Zoho Advanced Partner and AWS Cloud partner, we implement rather than sell our own ERP, and you own the custom code and your data.
Explore more pump manufacturing ERP
Purpose-built modules and sub-segment pages across the Elite Tech pump manufacturing ERP platform.

Run your Coimbatore pump plant on one platform
Book a free pump-ERP demo and see your own model-wise BOM, IS 8034 test flow, nameplate and dual-date warranty running on configured Zoho plus custom AWS. Talk to a Coimbatore consultant who knows pumps, not just software.
